COATINGS
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xPro*– Ti
Coating properties：Coating material Microhardness Coefficient of friction Max. service temperature Color of coating xPro* - MN
HV 0.005 µ ℃ 2.300 0.4 600 Gold
Range of applications：xPro* - MN Most well-known PVD – hard coating for wear protection of tools in machining and forming as well as for plastic processing
Application areas： -
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xPro*-MN
Coating properties：
Coating material Microhardness Coefficient of friction Max. service temperature Color of coating TiN HV 0.005 µ ℃ 2.300 ＜0.4 600 Gold
Range of applications：xPro-MN Most well-known PVD – hard coating for wear protection of tools in machining and forming as well as for plastic processing,improve the lubricity and wear resistant .
Application areas： -
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xPro*-Ti
Coating properties：
Coating material Microhardness Coefficient of friction Max. service temperature Color of coating TiN Advanced
HV 0.005 µ ℃ 3.000 ＜0.4 800 Gold
Coating properties：xPro-Ti This coating is based on TiN base composite coating, the hardness is far higher than common titanium nitride, for the specificity of coating composition and structure, particularly suitable for all kinds of tool that high temperature alloy, steam turbine industry and blade material which broaching and milling .
Application areas： -
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xPro*-MC
Coating properties：
Coating material Microhardness Coefficient of friction Max. service temperature Color of coating TiC,N
HV 0.005 µ ℃ 2.800 <0.35 < 500 Pink/light blue-grey
Coating properties：xPro-MC Compared to TiN higher hardness and lower friction, for machining abrasive and tough materials such as cast steel, Cu – and Al – alloys，stainless steel or for drawing dies.
Application areas： -
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xPro*-AT
Coating properties：Coating material Microhardness Coefficient of friction Max. service temperature Color of coating HV 0.005 µ ℃ xPro*- AT 3.300 0.4 900 Bluish black
Range of applications：xPro*- AT Very high microhardness, high warmhardness, suitable for extremly high-stressed tools, particularly WC – tools for turning and milling of very hard and difficult-to-machine materials
Application areas： -
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xPro*-AT
Coating properties：
Coating material Microhardness Coefficient of friction Max. service temperature Color of coating AlTiN
HV 0.005 µ ℃ 3.300 0.4 900 Bluish black
Range of applications：xPro-AT Very high microhardness,high warmhardness suitable for extremely high-stressed tools, particularly for rough and finishing maching high hardness duplex stainless steel and ustenite stailless steel,suitable for WC-tools for turning,milling and gear cutting coating.
Application areas： -
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Pro*-GT
Coating properties：
Coating material Microhardness Coefficient of friction Max. service temperature Color of coating AlTiSi-based
HV 0.005 µ ℃ 3.200 < 0.35 ~900 Bluish black
Range of applications：xPro*-GT AlTiSi-Based multilayer coating, very high micro-hardness, high hot hardness. suitable for any kind of die steel drilling and milling, machining hardness is up to HRc40-50.
Application areas： -
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xPro*-AC
Coating properties：
Coating material Microhardness Coefficient of friction Max. service temperature Color of coating xPro* - AC HV 0.005 µ ℃ 3.300 <0.4 1100 Dark steel grey
Range of applications：xPro*-AC Highoxidation resistance, high warm hardness, best wear protection for turning,milling and gear dry cutting with high speed on stainless steel, hightemperature alloy and hard cutting material, also for hot-forming, and casting dies. Application areas：
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xPro*-AC
Coating properties：
Coating material Microhardness Coefficient of friction Max. service temperature Color of coating AlCrN
HV 0.005 µ ℃ 3.300 0.4 1.100 Dark steel grey
Range of applications：xPro-AC High oxidation resistance,high adhesion, high warmhardness, under without wear, suitable for the tools of maching heat-resisting alloy and difficult-to machine materials.best wear protection for turning,drilling milling and gear cutting. also for hot-forming.
Application areas： -
xPro*-AS16
Coating properties：
Coating material Microhardness Coefficient of friction Max. service temperature Color of coating AlCr-based HV 0.005 µ ℃ 3.200 < 0.4 1.200 Dark grey
Range of applications：xPro*-AS16 High warm hardness, high oxidation resistance, for drilling and milling on die steel soft and hard material, excellent wear resistance for the hardness range of the workpiece material from HRc40 to HRc60. also suitable for maching stainless steel, Ti alloy etc, difficult maching material.
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Application areas： -
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Coating properties：
Coating material Microhardness Coefficient of friction Max. service temperature Color of coating CrN
HV 0.005 µ ℃ 1,800 0.4 750 Silver-grey
Range of applications：
CrN With high hardness, abrasion resistance and corrosion proof, low friction coefficient and good surface lubrication performance, Used in non-ferrous metal materials; Composite fiber material turning, milling, drilling gear cutting tool and the workpiece forming coating, also suitable for processing plastic products
Application areas： -
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Coating properties：
Coating material Microhardness Coefficient of friction Max. service temperature Color of coating CrN
HV 0.005 µ ℃ 1,800 0.4 750 Silver-grey
Range of applications：
CrN With high hardness, abrasion resistance and corrosion proof, low friction coefficient and good surface lubrication performance, Used in non-ferrous metal materials; Composite fiber material turning, milling, drilling gear cutting tool and the workpiece forming coating, also suitable for processing plastic products
Application areas： -
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Coating properties：
Coating material Microhardness Coefficient of friction Max. service temperature Color of coating CrN
HV 0.005 µ ℃ 1700 0.15 700 silver-gray
Range of applications：xPro-RC Abrasion resistance and corrosion proof, low friction coefficient and good surface lubrication performance, Mainly suitable for all kinds of requirements that lubricating mould and auto parts low temperature coating.
Application areas： -
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xPro* - Si
Coating properties：Coating material Microhardness Coefficient of friction Max. service temperature Color of coating xPro*-Si HV 0.005 µ ℃ 3.550 <0.4 1300 Dark copper
Range of applications：xPro*-Si Mainly for high speed dry or wet turning, milling, drilling and gear cutting for hard and composite material for automotive and aircraft industry.
Application areas： -
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xPro-Si
Coating properties：Coating material Microhardness Coefficient of friction Max. service temperature Color of coating TiSiN
HV 0.005 µ ℃ 3.550 0.4 1100-1300 Dark copper
Range of applications：xPro-Si Mainly for high speed dry or wet turning, milling, drilling and gear cutting for hard and composite material for automotive and aircraft industry.
Application areas： -
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xPro-Si-PLUS
Coating properties：Coating material Microhardness Coefficient of friction Max. service temperature Color of coating AlTiSiN HV 0.005 µ ℃ 3.500 0.4 >1100 Dark copper
Range of applications：xPro-S-PLUS Mainly for high speed dry or wet turning, milling, drilling and gear cutting for hard and composite material for automotive and aircraft industry.
Application areas： -
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xPro*-STAR
Coating properties：Coating material Microhardness Coefficient of friction Max. service temperature Color of coating AlCrTiSiN
HV 0.005 µ ℃ 3.550 0.4 1300 Dark pink
Range of applications：xPro*-STAR Mainly for high speed dry or wet turning, milling, drilling and gear cutting for hard and composite material for automotive and aircraft industry, machining hardness up to HRc70 after coating.
Application areas： -
xPro*-GTX-16
Coating properties：Coating material Microhardness Coefficient of friction Max. service temperature Color of coating AlTiSi-based HV 0.005 µ ℃ 3.500 <0.3 1300 Copper
Range of applications：xPro*-GTX-16 AlTiSi-Based coating, Suitable for high speed dry turning or milling, specially for machining supper hard or complex material of automotive and aircraft industry.
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Application areas： -
xPro*-CATS 108
Coating properties：Coating material Microhardness Coefficient of friction Max. service temperature Color of coating Cr-based HV 0.005 µ ℃ 3.000 <0.3 1100 Silver-grey
Range of applications：xPro*-CATS 108 Mainly for high speed dry turning or milling, matching super hard or complex material for automotive and aircraft industry
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Application areas： -
xPro*-HTAC
Coating properties：
Coating material Microhardness Coefficient of friction Max. service temperature Color of coating xPro*-HTAC HV 0.005 µ ℃ 3200 <0.3 ~1000 Champagne
Range of applications：Zr-based Mainly for high speed dry or wet milling, specially for machining
Ti-alloy and high temperature alloy for automotive and aircraft industry.
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Application areas： -
xPro*-HTAC
Coating properties：
Coating material Microhardness Coefficient of friction Max. service temperature Color of coating xPro*-HTAC HV 0.005 µ ℃ 3200 <0.3 ~1000 Champagne
Range of applications：Zr-based Mainly for high speed dry or wet milling, specially for machining
Ti-alloy and high temperature alloy for automotive and aircraft industry.
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Application areas： -
PVT DLC-coating type and Character
Coating properties：
CoatingMaterial
Thickness [µm]
Hardness（Gpa)
Coefficient of friction µ
Max. service
Temperature°C
Adhesionta-C
~1.5
35~40
0.1~0.15
< 500
HF1
a-C:H
~4
15~20
0.05~0.10
< 350
HF1
Cr:DLC
~2.5
20~30
0.08~0.12
< 500
HF1
Range of applications：xPro*-ta-C Maximum hardness of the DLC-coating due to the very high content of sp³. Minimal wear due to a low coefficient of friction in combination with a high temperature stability. Applicable e.g. on cutting tools to be used for machining soft metals or plastics. xPro*-a-C:H Hydrogen-containing DLC-coating to achieve the lowest coefficient of friction. For example applicable in roller bearings. xPro*-Cr:DLC Various metal doped DLC-coatings for custom designed requirements with high pressure- and surface stress for example on cutting tools or dies.
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Application areas：
Trade Shows
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PVT products and services are presented at countless shows, exhibitions and conferences worldwide to provide our customers with an on site overview of current products and our latest product innovations. -
November 27 to November 30, 2019
News
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Delivery and installation of complete turnkey-coating centers. Participation at more than 20 exhibitions and shows in different countries: IMTEX in India, EMO in Hannover and DMC in Shanghai, just to name only a few.
Four events stand out and deserve a closer look:
1. xxl6.5 – The Heavyweight
The biggest coating system ever built by PVT, has been in China now for 12 months and has been in operation ever since without any problems.
Key data – for your information
• total height of the machine: 4.200 mm
• coating chamber for parts up to 3.000mm coating length
• designed for substrates with up to 450 mm in diameter
• designed for substrates with up to 3.000 kg weight
Our client reports satisfaction with the system and due to the in-house coating facilities a significant increase in turnover and a rise in market shares.
PVT will support this business partner strongly in the future.
2. A new location – PVT Qingdao
After PVT Germany took over 100% of the shares of PVT Shandong in Linyi the business was moved to Qingdao. New address is the ‚Sino-German-Eco-Park- Qindao (see photos) , a prospering Industry Park that includes many German businesses in the meantime.
The ‚Sino-German-Eco-Park Qingdao‘ became known due to the commitment of the German soccer club FC Bayern München to establish a soccer training school there.
The consulting board includes authority figures such as Klaus Schlappner, a famous soccer dignitary and well-known former coach of the Chinese national soccer team.
Soon after PVT Qingdao began coating operations the machine park was expanded and now includes a very efficient plasma-nitriding system. The dual chamber system has vacuum chambers of 1.000 mm in diameter and an effective height of 1.700 mm.
The PVD coating capacity will be increased by 200% at the beginning of next year, i.e. after the Chinese New Year Celebrations.
3. CLS Technology
At the beginning of the year PVT got an order to develop a highly productive batch-coating system for the deposition of optically dense and highly reflecting metal coatings (CLS technology).
The client will deposit these coatings on bulky pre-painted automotive components.
The internal dimensions of the coating chamber amount to a diameter of 1.800 mm and a height of 1.200 mm. PVT successfully reduced the cycle times of 12 minutes requested by the customer ( including loading and unloading) minutes by 25 %. Now, every 9 minutes coated substrates leave the coating chamber, much to the delight of the client.
The coating system is currently on its way to China after a successful process simulation.
4. HiPIMS and Sputtering of diamond-like carbon coatings (DLC)
Midyear PVT decided to develop the first own industrial HiPIMS/Magnetron Sputtering system. The solid basis to that were the preceding very successful process validitations .
The introduction of this product will probably take place already in spring 2018.
Thus PVT is worldwide the only company to use large rectangular sources for all its processes: arc evaporation, magnetron sputtering and HiPIMS.
The applications of these are the areas where erosion- and corrosion resistant, wear resistant and tribological (low-friction) high-performance coatings are needed for cutting tools, dies and molds, components and wear parts.
PVT will keep you posted.
Please contact us if you have questions regarding our products and processes.
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